Selecting the Right Workbench Plans
Before you start picking up tools, it’s important to have a plan for your workbench. For ours, we reviewed free DIY workbench plans online, many of which have step-by-step instructions for sturdy, functional builds using common tools and available lumber.
When choosing your workbench plans, you should consider the following factors:
- Size: We measured our basement to determine the maximum dimensions for our workbench. Many plans offer modular sizing, but it’s important to know how much space you’re working with.
- Portability: We wanted a bench that was lightweight and movable. Plans with detachable legs or hollow-core doors as tops work well for portable designs, but if you want something for long-term storage, there are plans for that too. For the best of both worlds, we recommend Husky’s adjustable workbench.
- Storage: We wanted drawers, shelves, and pegboards to organize tools. We sought out these storage options in our workbench plans, so it’s important to think about what you want in a plan before browsing.
- Materials: We wanted to use scrap lumber for its ease and affordability. Plans using 2x4s and plywood offcuts ended up being perfect for our situation. If you want to use old materials in your workbench for a more affordable build, you can repurpose a folding table for your workbench top or use an old door to save money.
We selected a simple design using dimensional lumber since it fit our criteria and materials perfectly.
Building Our Custom Workbench
We tweaked the plans to fit our space and used mainly 2×4 plywood scrap lumber. The cut list was quick and easy, and in under two hours, we assembled the 2×4 frame with wood screws. After that, we added a 4×8 plywood sheet for the top, then we screwed and glued it to the frame for a smooth connection.
After just a few hours, the workbench was complete. We added a fluorescent shop light for illumination and a power strip to plug in tools. Overall, it was a fast, easy build using leftover wood.
We immediately put the new workbench to use. We rolled the stubborn bike up, and by using a 2×4 for leverage and administering a few light hammer taps, the headset came apart perfectly. The ideal workbench conditions finally fixed our project.
Why a Simple Workbench is Indispensable
After using our new scrap wood workbench for several projects, we realized how invaluable even a basic bench can be for home tasks and repairs.
A simple DIY workbench can make all the difference, and we found that ours had the following benefits:
Even simple DIY workbenches make tasks easier, safer, and more professional. Our major fiasco became a win with the right workbench.
So, Is a DIY Workbench Worth the Time and Effort?
Absolutely! The minor time and money investment pays off for years through:
- Easier repairs, maintenance, and builds with a suitable workspace
- Preventing frustration, accidents, and mistakes with proper equipment
- Organizing tools and tidying up work areas
- Enabling safely applying more force thanks to bench stability
- Properly illuminating work with task lighting
For home improvement DIYers, a functional workbench is a smart first step. You can even build with materials you have lying around the house, like using old cabinets to upgrade your workbench. Choose plans that suit your needs and skills. Once you’re done, you’ll be amazed at the workbench difference!
FAQs About DIY Workbenches
What are the minimum tools needed to build my own workbench?
At a minimum, you’ll need a saw, hammer, drill, tape measure, square, sandpaper, clamps, screws, nails, and wood glue. Many DIYers have these tools already.
What is the easiest workbench for a beginner DIYer to build?
The simplest designs use 2x4s and plywood for a basic frame and sheet top. Hollow core door benches are also easy beginner builds, as you can use an old door for your tabletop. For first-timers, focus on function over frills. It doesn’t have to be pretty — it just has to work.
What is the least expensive workbench I can build?
Using scrap and salvaged lumber is most budget-friendly. Plywood, 2x4s, and old doors make great inexpensive materials for a workbench. You can also get creative in finding free or cheap wood by salvaging parts from old furniture, discarded items, and scrap pieces.
How can I make my workbench mobile?
For mobility, add locking casters, use detachable bolted legs, or build on a wheeled platform. These upgrades can give you more flexibility when moving your workbench. Be sure to stow mobile benches away when not in use.
What are some key workbench features I may want to include?
When building your own workbench, consider adding outlets, task lighting, drawers/shelves, a durable finished wood top, a vise to secure work, and a pegboard to hang tools. While you don’t need all these add-ons, you can pick a few and tailor your workbench features to your personal preferences and projects.
Further Information
There are lots of free workbench plans and how-to instructions online, including:
- How to Build a Built-in Garage Workbench (video/article)
- How to Build a Portable Workbench from a Hollow Core Door (video/article)
- Free Woodworking Plans – Workbenches (woodworkersworkshop.com)