Selecting the Right Workbench Plans

Before you start picking up tools, it’s important to have a plan for your workbench. For ours, we reviewed free DIY workbench plans online, many of which have step-by-step instructions for sturdy, functional builds using common tools and available lumber. 

When choosing your workbench plans, you should consider the following factors:

  • Size: We measured our basement to determine the maximum dimensions for our workbench. Many plans offer modular sizing, but it’s important to know how much space you’re working with.
  • Portability: We wanted a bench that was lightweight and movable. Plans with detachable legs or hollow-core doors as tops work well for portable designs, but if you want something for long-term storage, there are plans for that too. For the best of both worlds, we recommend Husky’s adjustable workbench.
  • Storage: We wanted drawers, shelves, and pegboards to organize tools. We sought out these storage options in our workbench plans, so it’s important to think about what you want in a plan before browsing.
  • Materials: We wanted to use scrap lumber for its ease and affordability. Plans using 2x4s and plywood offcuts ended up being perfect for our situation. If you want to use old materials in your workbench for a more affordable build, you can repurpose a folding table for your workbench top or use an old door to save money.

We selected a simple design using dimensional lumber since it fit our criteria and materials perfectly.


Building Our Custom Workbench

We tweaked the plans to fit our space and used mainly 2×4 plywood scrap lumber. The cut list was quick and easy, and in under two hours, we assembled the 2×4 frame with wood screws. After that, we added a 4×8 plywood sheet for the top, then we screwed and glued it to the frame for a smooth connection.

After just a few hours, the workbench was complete. We added a fluorescent shop light for illumination and a power strip to plug in tools. Overall, it was a fast, easy build using leftover wood.

We immediately put the new workbench to use. We rolled the stubborn bike up, and by using a 2×4 for leverage and administering a few light hammer taps, the headset came apart perfectly. The ideal workbench conditions finally fixed our project.


Why a Simple Workbench is Indispensable

After using our new scrap wood workbench for several projects, we realized how invaluable even a basic bench can be for home tasks and repairs.

A simple DIY workbench can make all the difference, and we found that ours had the following benefits:

Stable Surface: Sturdy plywood supported heavy items without sagging. Better yet, it withstood all hammering, prying, and tinkering.
Proper Height: The standing height of the bench eliminated our need for bending over. This height is better for your back, easier for gaining leverage, and more efficient for handling small parts.
Lighting: The mounted shop light illuminated the scene much better than flashlights. Finally, we saw everything clearly.
Organization: The open shelves kept supplies nearby and tidy, while the large top made it easy to spread out all the parts we needed.
Portable: The freestanding bench design was easy to move around the basement as needed.
Inspiring: Having a dedicated workspace ended up sparking more DIY endeavors. The upgrades added functionality while making it easier to work on more complex projects.

Even simple DIY workbenches make tasks easier, safer, and more professional. Our major fiasco became a win with the right workbench.


So, Is a DIY Workbench Worth the Time and Effort?

Absolutely! The minor time and money investment pays off for years through:

  • Easier repairs, maintenance, and builds with a suitable workspace
  • Preventing frustration, accidents, and mistakes with proper equipment
  • Organizing tools and tidying up work areas
  • Enabling safely applying more force thanks to bench stability
  • Properly illuminating work with task lighting
Today’s Homeowner Tips

For home improvement DIYers, a functional workbench is a smart first step. You can even build with materials you have lying around the house, like using old cabinets to upgrade your workbench. Choose plans that suit your needs and skills. Once you’re done, you’ll be amazed at the workbench difference!


FAQs About DIY Workbenches

What are the minimum tools needed to build my own workbench?

At a minimum, you’ll need a saw, hammer, drill, tape measure, square, sandpaper, clamps, screws, nails, and wood glue. Many DIYers have these tools already.


What is the easiest workbench for a beginner DIYer to build?

The simplest designs use 2x4s and plywood for a basic frame and sheet top. Hollow core door benches are also easy beginner builds, as you can use an old door for your tabletop. For first-timers, focus on function over frills. It doesn’t have to be pretty — it just has to work.


What is the least expensive workbench I can build?

Using scrap and salvaged lumber is most budget-friendly. Plywood, 2x4s, and old doors make great inexpensive materials for a workbench. You can also get creative in finding free or cheap wood by salvaging parts from old furniture, discarded items, and scrap pieces.


How can I make my workbench mobile?

For mobility, add locking casters, use detachable bolted legs, or build on a wheeled platform. These upgrades can give you more flexibility when moving your workbench. Be sure to stow mobile benches away when not in use.


What are some key workbench features I may want to include?

When building your own workbench, consider adding outlets, task lighting, drawers/shelves, a durable finished wood top, a vise to secure work, and a pegboard to hang tools. While you don’t need all these add-ons, you can pick a few and tailor your workbench features to your personal preferences and projects.



Further Information

There are lots of free workbench plans and how-to instructions online, including:

Editorial Contributors
avatar for Danny Lipford

Danny Lipford

Founder

Danny Lipford is a home improvement expert and television personality who started his remodeling business, Lipford Construction, at the age of 21 in Mobile, Alabama. He gained national recognition as the host of the nationally syndicated television show, Today's Homeowner with Danny Lipford, which started as a small cable show in Mobile. Danny's expertise in home improvement has also led him to be a contributor to popular magazines and websites and the go-to source for advice on everything related to the home. He has made over 200 national television appearances and served as the home improvement expert for CBS's The Early Show and The Weather Channel for over a decade. Danny is also the founder of 3 Echoes Content Studio, TodaysHomeowner.com, and Checking In With Chelsea, a décor and lifestyle blog.

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photo of Lee Ann Merrill

Lee Ann Merrill

Chicago-based Lee Ann Merrill has decades of experience writing and editing across a wide range of technical and scientific subjects. Her love of DIY, gardening, and making led her to the realm of creating and honing quality content for homeowners. When she's not working on her craft, you can find her exploring her city by bike and plotting international adventures.

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